Process & Technology

From a Single Drawing to a Global Production Line

Choun Yi offers a fully vertically integrated service — from design development and tooling to mass production and quality management — turning your product concept into reality, safely and precisely.

Stage One

Design & Development Process

01

Requirement Discussion & NDA

We start by understanding your brand positioning, application, and budget. Defense/military programs can begin with an NDA on request.

NDADiscovery
02

Drawing Confirmation & Spec Definition

Working from customer drawings or concept sketches, we confirm steel, hardness, tolerances, and finish specs, with DFM feedback from our engineering team.

DFM ReviewSpec Sheet
03

Sample Tooling & Prototyping

First-article samples are produced for customer review of feel, appearance, and function — with fast iteration to shorten development time.

First ArticleRapid Iteration
04

Sample Validation & Engineering Change

Once the sample is approved, engineering change notices (ECNs) capture any refinements, with drawings and inspection standards updated in sync.

ECNCustomer Sign-off
05

Tooling Development & Trial Run

Production tooling is built to the finalized drawing, followed by a trial run to validate process stability and yield.

ToolingTrial Run
06

Mass Production Handoff & First-Article Release

After First Article Inspection (FAI) sign-off, the project transitions into the production schedule, with ongoing yield and lead-time tracking.

FAIProduction Handoff
Stage Two

Mass Production: From Raw Steel to Finished Part

01

Fine Blanking

High-precision stamping sets the dimensional tolerance foundation.

Fine Blanking
02

Vacuum Heat Treatment

Achieves specified hardness per steel grade, balancing toughness and wear resistance.

Vacuum HT
03

CNC & Water Grinding

Multi-axis CNC machining paired with precision water grinding for exact geometry and edges.

Multi-axis CNC
04

Surface Finishing

Sandblasting, chrome plating, anodizing, and PVD/DLC coating — fully integrated with partner processes.

PVD / DLC
05

Modular Assembly & QC

Precision assembly of composite metal parts, gated by rigorous QC inspection on every batch.

QC Inspection
06

Shipping & Direct Global Delivery

Serving customers directly in North America, Europe, Southeast Asia, the Middle East, and Oceania.

Global Logistics
Stage Three

Quality Management

From incoming material to final shipment, every stage is governed by standardized inspection procedures — ensuring every batch meets customer specs and international market requirements.

IQC

Incoming Quality Control

Steel composition and hardness spot-checks control raw material quality from the source.

IPQC

In-Process Quality Control

Spot inspections at blanking, heat treatment, and CNC stages catch anomalies in real time.

OQC

Outgoing Quality Control

Full or sample inspection runs in parallel, executed to the customer's AQL standard.

Traceability

Batch Traceability

Raw-material lot numbers, process records, and inspection data are retained end-to-end for full traceability.

Testing Capabilities

Hardness Testing Dimensional / CMM Measurement Salt Spray Test Surface Roughness Testing First Article Inspection

Want to Learn More About Our Process Capabilities?

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